理论与试验研究

基于水射流切缝辅助破岩的TBM刀盘载荷特性研究

  • 唐崇茂
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  • 中国铁建重工集团股份有限公司,长沙 410100
唐崇茂(1982—),男,湖南永州人,博士,高级工程师,主要从事隧道掘进装备设计与应用相关研究工作。E-mail:57741263@qq.com

收稿日期: 2024-11-23

  网络出版日期: 2025-09-03

基金资助

国家重点研发计划项目(2021YFB3401500)

Research on the Load Characteristics of TBM Cutterhead Based on Water Jet Slitting Assisted Rock-Breaking

  • Tang Chongmao
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  • China Railway Construction Heavy Industry Co., Ltd., Changsha 410100, P.R. China

Received date: 2024-11-23

  Online published: 2025-09-03

摘要

全断面隧道掘进机(TBM)在穿越坚硬岩层时面临破岩困难、刀具损耗大等问题,导致掘进效率低、施工成本高。为提高TBM刀盘破岩性能,各种新型辅助破岩技术备受关注,其中水射流辅助破岩潜力巨大。采用具备水射流切缝功能的滚刀破岩实验台研究了单缝和双缝辅助滚刀破岩效果,发现其存在“临界间距”的规律,基于此规律建立了单侧和双侧切缝辅助滚刀破岩的载荷模型;提出了一种水射流喷头在TBM刀盘上的布置方法并建立了刀盘的倾覆力矩、径向力、推力和扭矩计算模型。结果表明:采用基于临界间距比值S/Smax的载荷模型能够反映出滚刀及刀盘载荷降低及变化规律,可以作为水射流切缝辅助破岩和水射流TBM刀盘载荷的一种参考计算方法。

本文引用格式

唐崇茂 . 基于水射流切缝辅助破岩的TBM刀盘载荷特性研究[J]. 地下空间与工程学报, 2025 , 21(4) : 1258 -1268 . DOI: 10.20174/j.JUSE.2025.04.17

Abstract

Tunnel boring machine (TBM) faces the problems of difficult rock breaking and high cutter loss when excavating hard rock, leading to low boring efficiency and high construction cost. In order to improve the rock-breaking performance of TBM cutterhead, various new auxiliary rock-breaking technologies have attracted much attention, among which water jet assisted rock-breaking has great potential. The disc cutter rock breaking experimental device with the function of water jet cutting slit is used to study the effects of single slit and double slit assisted cutter breaking. It is find that there exists the law of "critical spacing", and based on this law, the load models of single and double slit assisted cutter breaking have been established; A method of arranging water jet nozzles on TBM cutterhead is proposed. Based on this, the tilting moment, radial force, thrust force and torque calculation models of the cutter are established. The resluts show that: The load models based on the critical spacing ratio S/Smax can reflect the load reduction and change rule of cutter and cutterhead, and it can be used as a reference calculation method for the load of water jet slit-assisted rock breaking and water jet TBM cutterhead load.

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